Differential Axis

WARNING – ESD
Components are static sensitive. Observe ESD precautions when working on the board – see ESD Protection.

How each differential axis output on MASSO G3 is protected, and how to test and repair the TVS diodes and 0-ohm protection resistors.

ESD sensitive

1. How the axis output works

PartRole
Differential driver ICGenerates the differential Step and Direction signals.
TVS diodes (Step±, Dir±)One across Step+/Step− and one across Dir+/Dir−, protecting against static and accidental external voltages. They don't affect normal signals. The SM712 is asymmetric: it starts to conduct outside a working range of about −7 V to +12 V. A large or sustained overvoltage can make a diode fail short to MASSO GND – this protects the driver IC but disables that output line.
0-ohm resistorsOne on each of Step+, Step−, Dir+ and Dir−; acts as a fuse in extreme faults.
INFORMATION
Each TVS package holds two diodes, so one line can fail while the other still works. A failed diode may look normal or burnt – test it with a multimeter in diode test mode.

Differential axis output circuit

2. Components and board locations

ComponentPart
AX & Y differential driverTexas Instruments DS26LS31CM
BZ differential driverTexas Instruments DS26LS31CM
CA & B differential driverTexas Instruments DS26LS31CM
DStep+/Step− TVS diodeBourns CDSOT23-SM712
EDir+/Dir− TVS diodeBourns CDSOT23-SM712
FStep+ 0-ohm resistorWALSIN WR04X000 PTL
GStep− 0-ohm resistorWALSIN WR04X000 PTL
HDir+ 0-ohm resistorWALSIN WR04X000 PTL
IDir− 0-ohm resistorWALSIN WR04X000 PTL

Axis output locations on the board

JX axis
KY axis
LZ axis
MA axis
NB axis
O P Q14-pin chips (differential drivers)

3. Test the TVS diodes

Bourns CDSOT23-SM712. Use a multimeter in Diode Test mode. Turn MASSO off and leave it off for all testing, and disconnect all axis wiring.

TVS diode packageTVS diode internal diagram
TestProbesGood reading on S+, S−, D+, D−
1Black on MASSO GND, red on each output in turnOpen circuit (OL, 1 or −1 depending on meter). 0 = short.
2Red on MASSO GND, black on each output in turnAbout 0.67 V. Compare with a known good axis.
REMOVING A FAULTY TVS DIODE
The TVS diode isn't needed for normal operation – if it's the only fault, removing it restores the axis. You can replace it or leave it off, but without it the axis has no ESD protection. Clean the pads and make sure no solder bridges remain.

4. Test the protection resistors

WALSIN WR04X000 PTL – four 0-ohm resistors per axis, one per output.

Protection resistor locations
AS+
BS−
CD+
DD−
1
Check continuity between the output pin and each side of its resistor.
2
You can also check from the output pin through to the differential driver IC's output pin. Compare with a known good axis.
CAUTION
If no replacement resistor is available, you can bridge the pads. The axis then works normally but loses the resistor's fuse protection.