Motor Tuning — Step-by-Step Guide

A beginner's walkthrough for tuning a MASSO AC servo motor for the first time, using MASSO Motor Studio and the drive front panel.

 

Who this is for: anyone setting up a servo axis for the first time and tuning it from scratch. Before you start: the motor and drive must be wired and powered, and MASSO Motor Studio must be installed on a PC connected to the drive via USB. Work through the six steps below in order — each one depends on the last.

 

WARNING: Safety first: keep the E-stop pressed in (engaged) except where a step tells you the axis needs to move. The motor will turn during trial run, inertia test, FFT, and auto-tune — make sure the axis has clear travel and you're not standing in its path.

 

 


Overview — the six tuning stages

 

Each stage builds on the one before it. Don't skip ahead — a step later in the sequence (like auto-tune) won't give good results if an earlier one (like the inertia test) hasn't been done.

  1. Jog the motor (Trial Run) — confirm the wiring between drive and motor is correct.
  2. M.I. Guide — set pulses per revolution and configure inputs/outputs.
  3. Update drive parameters — switch the drive into the correct control mode for tuning.
  4. Inertia test — let the drive measure how much load (inertia) it's driving.
  5. FFT check — scan for resonant frequencies before tuning further.
  6. Auto-tune (F20-ADV) — run the drive's own auto-tune routine from its front panel.

 

 


1 - Jog the Motor — Trial Run

 

Reason: jog the motor to confirm the wiring between the motor and drive is correct before doing anything else.

  • E-stop: pressed in
  • Screen: Ready
  1. Open MASSO Motor Studio and select Trial Run.
  2. Disable the drive.
  3. Set the RPM and acceleration.
  4. Enable the drive.
  5. Carefully jog left and right to check the motor turns both ways.

 

 

Trial Run button in MASSO Motor Studio
Trial Run button in MASSO Motor Studio

 


Popular settings

  • Safe RPM: 300–800 (work up to it carefully).
  • Safe acceleration: not less than 50. The lower the number, the faster the acceleration and the faster the motor stops.
  • Be careful not to jog the axis past its physical limits.

 

 

 


2 - M.I. Guide — PPR & I/O Setup

 

Reason: adjust the motor's pulses per revolution and set up the drive's inputs and outputs.

  • E-stop: in or out
  • Screen: Ready or Run

 

  1. Open M.I. Guide in MASSO Motor Studio.
  2. Step through each stage of the guide.
M.I. Guide button in MASSO Motor Studio
MASSO Motor Studio — M.I. Guide

 

INFORMATION: Notes Pulses per revolution can be changed from the standard 10,000 to a lower number. If you change it, update the matching PPR value in the MASSO controller's axis settings so it stays in sync.

 

 

 


3 - Update Drive Parameters

 

Reason: switch the drive into the mode where it uses the feedback signal to tune itself.

  1. Open Parameters.
  2. Select Pn01 from the group list on the left.
  3. Change P01-03 to 19, then press the write button.
  4. Change P01-02 to 1, then press the write button.
Pn01 Main Control Param group
Pn01 — Main Control Parameters group

 

 

Parameter icon
Parameter screen

 

INFORMATION: P01-03 can be set between 17 and 21 for CNC machines — 19 is the standard starting point.

 

 


4 - Inertia Test

 

Reason: calculate the authority the motor has over the axis — how much load it's really driving.

  • E-stop: pressed in
  • Screen: Ready

 

  1. Open Inertia ID.
  2. Press Write, then press Next.
  3. Press Enable, then press Turn until WRITE shows.
  4. Press WRITE, then exit the screen.

 

Inertia ID button in MASSO Motor Studio
MASSO Motor Studio — Inertia ID

 

INFORMATION: Max speed can be set up to 500 RPM and Acceleration time can be set between 50 and 100.

 

 


5 - FFT Check

 

Reason: Check the motor/axis for resonant frequencies before tuning further.

  • E-stop: pressed in
  • Screen: Ready

     

  1. Press Enable, then press Start.
  2. Press Write In when complete.

 

FFT button in MASSO Motor Studio
MASSO Motor Studio — FFT

 

 

 

 


6 - Auto-Tune on the Drive (F20-ADV)

 

Reason: Run the drive's own auto-tune routine. MASSO Motor Studio is no longer needed at this point — the USB cable can be disconnected.

  • E-stop: pressed in
  • Screen: Ready

 

  1. On the drive's front panel, press the M button until F shows on the left.
  2. Press up/down until F20-ADV shows.
  3. Press ENT.
  4. Press and hold ENT — you'll hear the drive buzz.
  5. Press the up arrow to start the tuning.
  6. When tuning finishes, press and hold ENT to confirm.

 

Drive front panel showing F20-ADV
Drive front panel — F20.Adv shown on display