MASSO Closed Loop Stepper Motors

 


 


Wiring instructions

The MASSO Closed Loop Stepper Motors require the following signals:

 

  • STEP and DIRECTION (Differential signals)
    Provided directly by the MASSO G3 controller on all 5 axis outputs
  • Cable distance
    Up to 50 metres between MASSO and the motor when using high-quality twisted pair cable with uniform impedance and low attenuation
  • Enable signal
    A 5V to 24V signal is required to enable the motor
    This can be supplied using a relay
  • Alarm signal
    The motor provides an alarm output to notify MASSO of a fault condition
    • A 10K pull-up resistor must be installed
    • Input must not be inverted
    • Should show Low when there is no alarm
    • Each motor requires its own alarm input and resistor
  • Power supply
    • 24VDC to 36VDC
  • Current requirements
    • 2Nm model: up to 3.5 Amps
    • 3Nm model: up to 4 Amps

 

 

 


INFORMATION: Twisted pair wiring should be used for STEP and DIRECTION signals to improve noise immunity. If a shielded cable is used, the shield must be connected at one end only. The shield must not be connected at both ends, as this will create a ground loop and introduce electrical noise. Recommended wire size is AWG 24 (0.2mm²) to AWG 22 (0.3mm²), and the wires should be multi-stranded and twisted.

 


Power

The motor drive requires a 24V to 36V DC power supply.

 

  • The minimum conductor size is 0.75mm².
  • The connector will accept up to 1.5mm² wire.
  • The 2Nm model can draw up to 3.5 Amps.
  • The 3Nm model can draw up to 4 Amps.

 

 

INFORMATION: The negative of the MASSO power supply and the negative of the motor power supply must be connected together to form a common ground. This connection must be made at the main power distribution point. The black GND terminals on MASSO must not be used for this purpose.

 


 

 


CAUTION: The correct polarity must be observed when connecting power to the MASSO closed loop stepper motor. Incorrect polarity will damage the drive.

 


Accessing the Cable Connections

 

 

 

Remove the marked rear screws to open the cable cover.

 


Connecting the Motor Enable

A 5V to 24V signal is required to enable the motor. This is typically supplied via an Estop relay so that the signal is removed when the Estop button is pressed.

 

It is recommended that this signal is supplied through a resistor to limit fault current in case it comes into contact with ground. A 2.7K 1/4 watt resistor is suitable for this purpose.

 

If the Enable signal does not operate correctly, check that the MASSO and motor power supplies share a common ground.

 

 

 

 


Setting Up Motor Resolution

The motor uses a built-in optical encoder to track position.

 

  • Resolution is set using DIP switches 1 to 4.

 

 

WARNING: Switch settings must only be changed when the motor power is turned off.


CAUTION: Switch 5 selects the signal activation edge. When set to OFF, the activation edge is the rising edge. When set to ON, the activation edge is the falling edge. It is recommended that Switch 5 is set to OFF.

 


INFORMATION: Motor direction can be inverted using Switch 6 or by changing the direction setting in the MASSO F1 screen.

 


 

 


Status LED and Alarms

The motor provides visual status indicators:

 

  • The green LED indicates that the motor is powered.
  • The red LED indicates that the motor is in an alarm state.

 

 


Alarm Causes

Alarms can be caused by any of the following:

 

  • The enable signal of 5V to 24V is not received by the motor
  • The motor receives STEP signals with acceleration or top RPM higher than it can support
  • The applied power is outside the motor specifications
  • The available current is insufficient for the load
  • The motor cannot complete the requested movement due to mechanical issues such as an obstruction or axis jam

 

The motor alarm input must not be inverted on MASSO.

 

For additional trouble shooting of the MASSO Closed loop stepper motor please see: HERE

 


Alarm on Motor Power-Up

If the motor moves during power-up, it may cause an alarm. In this condition, the red alarm light flashes five times at 0.8 second intervals and then repeats after 2 seconds.

 

If this occurs, the motor must be repowered to resume normal operation by turning the machine off and back on, or by power cycling the motor separately.

 

Cycling the Estop in this situation may cause the motor to rotate and alarm again. Only power cycling the motor will clear this alarm state.

 

This is most likely to occur when the motor is used on the Z axis and the axis drops during the power-up sequence.

 

It is recommended that the Estop button is released before powering up the machine.

 


Torque Information

Stepper motors provide high torque at low RPM. As RPM increases, the available torque reduces.

 

The graphs below can be used for machine feed rate and torque calculations.


Model: HT-SCL-2NM

Maximum torque: 2 N·m

 

 

 


Model: HT-SCL-3NM

Maximum torque: 3 N·m

 

 

 


Mechanical Data


Model: HT-SCL-2NM

 

 


Model: HT-SCL-3NM

 

 

 


Model: Closed Loop Stepper Motor With Brake – 3NM

 

 

 

 

 

 

 

Here are the articles in this section: